Hot Oil Heater, Wyoming
Furnace Improvements (FIS) was employed by a refinery in Wyoming to study Hot Oil Heater (HT-501). The Hot Oil Heater was originally designed as a cabin type heater in 1964, for total process duty of 25 MMBtu/hr. Lean oil was heated from 415 °F to 460 °F in the heater and the original design fuel efficiency was 80% (LHV).
FIS analyzed the design and existing condition of the heater. According to the inspection report of FIS, the following points were observed:
Radiant tubes were misaligned, and the tube supports & hangers were in corroded condition
Hot spots were observed in the radiant section
Burner dampers were not in operating condition
Large amount of air was leaking through radiant and convection section of the heater, which resulted in the loss of fuel energy
Based on the above observations, FIS proposed three revamp options:
Replacing the heater with new vertical cylindrical heater
Replacing the heater with new cabin heater having the same plot area of existing heater
Revamping the existing heater by replacing:
Radiant coils, refractory and radiant tube supports
Existing convection section with new improved convection section
Burners